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Honestly I don't think that two 90 degree fittings are going to make a difference in flow that will effect cooling characteristics. Think about how many fuel systems that are built for race engines that use stainless lines with 45 degree and 90 degree bends, or how many bends there are in the HPOP system. I'd be willing to bet two 90s into the cooler wouldn't make a difference. The fluid is still going to be pushed through the cooler regardless.
Go ahead and give me a hard time for being over technical on the calculations[/quote]
I think the way we are doing it will work just fine, yours being less fittings, my thinking on using a brass elbow like I did was that the brass 3/8" threaded elbow was larger in size inside nearly 3/4", which might help cut down some of the restriction, but I am probably splitting hairs here. After hearing all of this what I am going to do as soon as I get a chance is I am going to have a hydralic shop build me two 1/2 metal lines with as gradual 90 degrees that will fit under there, then have them install a short piece of 1/2 hose to each end one to the cooler and one to transtition to 3/8, unless the have a way to neck down the metal line to 3/8. After saying all of this, I am still waiting for a reply from 444-4D on the backyardy comment, in hopes he can set us straight on the correct way to do this, and save us all some time and money, but so far no reply. Thanks